The creation of e-liquid involves four core stages: raw material intake and storage, ingredient dosing, mixing and blending, and filling. Initially, e-liquid factories operated on a smaller scale, with limited automation. This often led to variations in flavor across batches and inconsistencies between samples and final products. As the vaping market matured, these old-fashioned methods struggled to meet the growing demand for regulatory compliance in different regions.
Since 2013, Oplus has been at the forefront of innovation, responding to these challenges with continuous upgrades. From semi-automated production to achieving full automation by 2023, Oplus has set a new standard with its Fully Automated E-Liquid Production System.
Process 1: Ingredient Dosing
Our advanced system automates the dosing process, allowing production staff to input formulas while the system delivers precise proportions. This ensures flawless consistency in every batch.
Process 2: Raw Material Handling
With automation, raw materials are efficiently handled, measured, and stored, reducing manual errors and contamination risks.
Process 3: Blending and Mixing
Automated control of mixing time and speed guarantees even distribution of ingredients. Each session is meticulously logged for traceability, ensuring seamless quality control.
Process 4: Filling
Our automated filling system precisely controls volume and filling speed, guaranteeing uniformity across every bottle. The system also checks seals for secure, airtight packaging.
Once these stages are completed, we also offer automated packaging services. Our system carefully selects the appropriate materials based on product dimensions and automates the sealing process to ensure efficiency and reduce material waste.
Why choose Oplus’s automated production process?
Automation ensures stable quality by enabling automated testing and batch tracking, allowing for comprehensive quality control and traceability.
In short, Oplus's commitment to automation not only drives efficiency and reduces costs, but it also guarantees the consistent quality that sets us apart. Trust Oplus for premium e-liquid products and superior service.
